How Do Swaging Tools Work?

When dealing with the various cables and connectors present in an aircraft or industrial space, it is important that one always has all the tools necessary for installation, repair, replacement, and more. When preparing a cable, one may have to make various changes to the component so that it can operate as intended, such as stripping protective elements to expose more conductive materials or crimping wires together with special tools. One such process that may have to be carried out is swaging, that of which is when the cable requires the addition of a sleeve. To do this, a handheld tool known as a swaging tool is used, and we will provide a brief overview of such equipment so that you have a better idea of how to effectively use it.

In general, swaging tools look similar to cableshoe pliers, featuring a handle for gripping and a head that can be placed around a cable. To use such equipment, the suave sleeve must first encapsulate the cable itself, and then the sleeve will be inserted into a hole on the tool that is of the correct size. Many swaging tool options will provide around three holes; however, if you are dealing with a wide variety of cables, one with more sizes would be beneficial. In order to install the sleeve onto the cable, one would press down the tool which, in turn, will compress the sleeve. As the sleeve deforms, it will simultaneously wrap around the cable, establishing a complete assembly.

As crimping is another method that is commonly carried out during cable installation and many often use the terms “crimping” and “swaging” interchangeably, it can be very beneficial to understand their differences. With swaging, the sleeve is compressed and deformed around the cable in question, while with a crimping device, the only part of the sleeve that is compressed is the edges. While both follow similar processes, crimping has a smaller effect on the compressed sleeve and is mostly used for attaching connectors and other components to the cable.

For the sake of proper swaging, one should take the time to find the right tool for their particular needs. For instance, the material that the swaging tool is constructed from can have a major effect on the ability to use it, as strong materials such as steel may be more reliable than aluminum when such properties are a concern. As discussed before, the available hole sizes are also important as it will limit what types of cables you may be able to work with. Generally, the most common swaging sizes for tools are 1/16, 1/32, and 1/8. If you plan to work on any aircraft electrical system, it would be very beneficial to have tools at the ready. When you are in the market for various equipment, look no further than Buy Aviation Parts.

Buy Aviation Parts is a premier purchasing platform for various cable and aircraft components, presenting top manufacturer items with competitive pricing and rapid lead times. With over 2 billion items ready for purchase, we encourage you to take your time in exploring our various catalogs. If you already know exactly what you need, you can also quickly narrow down your results with our included search engine and filters. Before kick-starting the purchasing process, fill out and submit an RFQ form with as much detail as you can, and we will use your information to formulate a customized solution in just 15 minutes or less. If you have any questions or concerns regarding our offerings or services, we can also be reached by phone or email, and we would be more than happy to assist you however we can!


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